3 Realities You Should Know
You're just launching a new collection or starting your own clothing brand?
To help you avoid unexpected delays, costs, or confusion, here are three things no one tells you about manufacturing – but every brand should know.
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1. Your Production Process Can Get Stuck – Easily
Why?
Because details matter. One of the most common reasons why production doesn’t move forward as planned is missing or unclear information. A lack of detailed tech packs, inaccurate measurements, or vague design requests can lead to a sample that doesn’t meet your expectations. That means further revisions are needed – and more sample rounds.
👉 Each revision takes time. This can delay your bulk production and push your launch date back. That’s why investing in a precise and complete tech pack from the start saves time (and money!) in the long run.
💻 Use our Tech Pack Templates here
2. Slight Overproduction Is Standard
It might sound strange, but you often won’t receive the exact number of pieces you ordered – and that’s a good thing. Why? Because overproduction helps reduce waste and maintain quality.
Some garments don’t pass quality checks due to minor issues with prints, stitching, or washing. To avoid under-delivering, manufacturers often produce slightly more than ordered. At the same time, this ensures that all fabric and cut materials are used efficiently, reducing waste and avoiding leftover materials.
Bottom line: Overproduction isn’t a mistake – it’s an industry norm to balance out production risks and reduce fabric waste.
3. There Is a Tolerance for Size Deviations
Many people expect every product to be exactly the same, down to the last millimeter – but that’s not how manufacturing works. Especially in handmade garments, small variations in measurements are completely normal.
There’s an industry-accepted tolerance range of about 0.5 to 1.5 cm, especially in samples. This doesn’t mean your product is faulty – it simply reflects the nature of textile production and the materials used.
✅ Being aware of this helps set the right expectations and avoid unnecessary concerns about sizing.
Final Thoughts
Understanding the less-talked-about realities of manufacturing helps you become a better-prepared brand owner. Clear communication, flexibility, and awareness of standard processes can make your production journey smoother and more successful.
Need help with your first production?
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